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Kenya Tea Mechanization and Coffee Production Equipment

September 23, 2021
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What does Kenya's mechanized harvest mean for coffee production equipment?

Kenya's High Court ruled in February that unions cannot block tea estates from mechanizing harvesting, confirming an earlier Court of Appeal position. Machine harvesting costs about 4 shillings per kilogram against 15.50 shillings for manual picking. The union warns the change could cut 50,000 jobs, while estates cite natural attrition and efficiency.

One harvesting machine, run by a single worker, matches the daily output of 20 manual pickers, and Kenya's estates can harvest year-round on favorable terrain. Multinationals such as Unilever and Finlays keep adding harvesters and pruners. The same logic shapes coffee production equipment, from coffee production in Brazil to picking and processing lines elsewhere.

The High Court of Kenya made a key ruling in February this year, allowing tea estates to mechanize tea harvesting in their operations, and the union's attempt to block it was declared a failure. Although this move significantly reduced labor costs—machine harvesting costs only 4 shillings per kilogram, while manual harvesting costs 15.50 shillings—the union warned that it could lead to 50,000 job losses. Large multinational tea companies such as Unilever and Finlays continue to introduce harvesting equipment, while the Kenya Tea Growers Association emphasizes natural attrition and efficiency improvements. Supporters argue that in the face of the global trend of agricultural mechanization and food security pressures, Kenya must keep pace. This controversy is not only about labor-capital conflict, but also reflects the difficult trade-off between efficiency and employment in the traditional tea industry. For coffee lovers, understanding the changes in tea-producing regions also helps to compare the logic behind the raw material supply chain choices of brands like Front Street Coffee.

In February this year, the High Court of Kenya made a ruling: unions may not block tea farmers from adopting mechanized tea harvesting on the grounds that it may cause unemployment. The judgment confirmed the position of the Court of Appeal and overturned a 2010 lower court ruling. The conclusion clearly stated that Unilever Kenya Limited "has the right to introduce mechanization and technology in its business."

Despite continued union opposition, multinational companies are still accelerating the introduction of tea harvesters and pruning equipment, with economic benefits as the core driving force. Kenya's tea estates have superior terrain and can harvest year-round, but the level of agricultural mechanization is very low.

One harvesting machine is operated by one worker, and its daily harvesting volume is equivalent to the total of 20 manual tea pickers. Manual tea pickers are paid 15.50 shillings (about US$0.14) per kilogram of green leaf, while mechanization can reduce the cost to 4 shillings (about US$0.04) per kilogram. Estate owners say they value labor rights and acknowledge that the number of employees has decreased, but emphasize that this has been achieved through natural attrition.

Estate owners estimate that last year's strike caused producers to lose 300 million shillings (about US$2.7 million). In the protracted legal dispute, the five largest tea companies in the Great Rift Valley have persisted with mechanized operations. Finlays, Unilever, Kepkebe, Sotik Tea, Williamson Tea, and the Eastern Produce Kenya (EPCK) continue to face strong resistance from the Kenya Plantation and Agricultural Workers Union (KPAWU).

Henry Omashir, national organizing secretary of the British trade union, told Business Daily that the introduction of tea harvesting equipment will cause 50,000 people to lose their jobs. According to him, more than 10,000 tea industry workers have already been laid off in order to cut costs in counties such as Nandi, Kericho, Bomet, and Nyamira. The Nandi County Assembly even introduced a special tax last year to stop companies from using equipment that replaces temporary workers.

Apollo Kiarii, chief executive of the Kenya Tea Growers Association, explained that unemployment stems from natural attrition. "Tea factories have not laid off workers because of mechanization. For employees who voluntarily resign, die, or are dismissed for misconduct, the company no longer fills the vacancies." Kiarii said, "We must recognize that global agriculture is moving toward mechanization, which will bring efficiency and better conditions for workers." He provided a comparison: a tea picker harvests an average of 40 kilograms per day and earns 532 shillings (about US$4.85); while a machine can harvest 150 kilograms per day.

Pascal Kaumbutho, managing director of Agrimech Africa Ltd., believes mechanization is indispensable. He pointed out that African women smallholders produce 70% of the continent's food, but with the population expected to double by 2050, food production must increase substantially. More than half of Kenya's high-yield farmland is currently idle. Kaumbutho said Kenya has "only two tractors per 2,500 acres." He predicted that without mechanization, "food security will soon depend on expensive imports." Data comparisons show that India has 128 tractors per square kilometer and Brazil has 116; while UN Food and Agriculture Organization (FAO) data show that sub-Saharan Africa averages only 1.3 tractors per square kilometer, and the whole of Africa has fewer than two tractors per 1,000 hectares of farmland.

The FAO points out that, constrained by terrain and the global average small farm size of 0.33 hectares, mechanization is often difficult to implement. Most tea gardens in the world are located on steep slopes, but Kenya is an exception. Kenya currently has 160,000 hectares of tea planting area and an annual output of 350,000 tons. Tea harvested from flat land is mainly used for tea bags and tea powder, rather than traditional whole-leaf tea. Harvesting equipment costs less than US$1,000 per unit, but mechanization requires well-developed pathways, fuel, and skilled technicians.

The above content is compiled by CoffeeHunters, a coffee news website.

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